Iron removal feeding machine

Product Name: Iron Removal Feeding Machine

1、 Core functions and importance

In the process of recycling waste plastics, metal impurities such as nuts, screws, iron wires, and iron filings are often mixed in the raw materials. If these ferromagnetic impurities enter subsequent equipment such as crushers, friction cleaning machines, extruders, etc., they will cause:

Severe wear or cracking of cutting tools significantly increases maintenance costs and downtime.

Damaging the screen, screw, and cylinder, resulting in permanent damage to the equipment.

Pollute the final plastic particles, reduce product quality and value.

May cause sparks and pose a safety hazard.

The iron removal feeder adopts an integrated design of "feeding+magnetic separation", which continuously and automatically removes the vast majority of ferromagnetic impurities before the material enters the main crusher, providing the first and crucial guarantee for the safe, efficient, and stable operation of the entire production line.

2、 Main structure and working principle

1. Structural composition:

Feeding section:

Hopper: Wide hopper that can accept manual or conveyor feeding.

Lifting conveyor mechanism: Typically, inclined belt conveyors (equipped with anti-skid and wear-resistant belts) or chain plate conveyors are used to lift materials from a low position to the crusher feed inlet.

Iron removal part:

Strong permanent magnet drum/magnetic separation drum: the core component of the equipment. Installed at the end (inside) of the conveyor belt, rotating at the same speed as the belt. The drum is made of high-performance neodymium iron boron permanent magnet material, which generates a high-intensity deep magnetic field.

Automatic separation device: Iron impurities adsorbed on the magnetic drum, after rotating with the drum to separate from the magnetic zone, automatically fall into the iron collection box/discharge port under the action of gravity or scraper, achieving separation from the material.

Drive and control system:

Motor and reducer: provide smooth power for conveying and magnetic rollers.

Control electrical box: It can integrate frequency conversion speed regulation, control feeding speed, and be linked with the entire line.

2. Workflow:

Raw materials are fed into the hopper → lifted evenly by the inclined conveyor belt → when the material passes through the end magnetic separation drum → iron is firmly adsorbed on the surface of the drum below the belt → clean plastic continues to fall into the crusher feed inlet along a parabolic trajectory → iron automatically falls off and is collected as it rotates to the non-magnetic zone with the drum.

3、 Core features and advantages of the product

Efficient and powerful iron removal: Using high-performance permanent magnets with high magnetic field strength and large gradient, it can remove deep and loosely wrapped iron impurities, and the iron removal efficiency can usually reach over 98%.

Integrated intelligent design: One device simultaneously solves the two major needs of feeding and iron removal, saving space, reducing investment costs, and simplifying operation processes.

Protecting core equipment: forming a "firewall" for downstream crushers, cleaning machines, granulators, etc., significantly reducing equipment wear and maintenance frequency.

Durable and sturdy design: The frame is stable, the belt prevents deviation, the magnetic drum is shockproof and demagnetized, and it is suitable for harsh working conditions in the recycling workshop.

Safe and reliable: Eliminate safety risks such as sparks and jamming that may be caused by metal entering the equipment