Hammer 1000 Crusher

Product Name:Hammer Type 1000 Powerful Crusher
I. Core Functions and Importance

As the “primary crushing heart” of the production line, the Hammer Type 1000 undertakes the important task of elevating the overall processing capacity of the line to a new level.

1. Large - scale volume reduction processing:It can efficiently process tons of baled materials (such as bottle bricks and film bales). The production capacity of a single machine is greatly improved to meet the requirements of large - scale continuous production.

2. Handling complex mixed materials:With a wider rotor and stronger power, it can handle mixed recycled materials with complex compositions and various shapes more easily.

3. Providing uniform feeding for large - scale cleaning:Its high - yield output provides sufficient and appropriately sized pre - crushed materials for subsequent equipment such as large - scale friction washing machines and rinsing tanks, ensuring the matching of the overall line's production capacity.

4. Reducing unit energy consumption:Under the same material conditions, the unit energy consumption of large - sized models is often more economical.

II. Upgrades to the Main Structure and Working Principle

1. Reinforced structural composition:

• Reinforced heavy - duty frame:It uses thicker steel plates and ribbed structures to bear a heavier rotor, greater impact force, and longer - term continuous operation.

• Large - sized crushing rotor assembly (core of performance):

  • Thickened main shaft:With a larger diameter and stronger rigidity, it ensures no deformation and no vibration during long - term operation under ultra - high torque.

  • More hammers (blades):The number of hammers is correspondingly increased (e.g., equipped with 6 - 8 sets or more), with a more optimized arrangement, a wider striking coverage area, higher crushing efficiency, and more uniform discharge.

  • Heavy - duty rotor disc:With a reinforced design, it stores greater rotational inertia, has a stronger impact force when encountering large pieces of materials, and operates more smoothly.

• Wide - body crushing chamber:

  • Widened and enlarged feeding port:It can be directly connected to a wider feeding belt, facilitating the feeding of whole bales or large quantities of materials.

  • Double - sided or segmented wear - resistant liners:They are more convenient to maintain and replace and have a longer service life.

  • Large - area modular screen:The screen area is significantly increased, the opening ratio is optimized, the discharge is smoother, it is not easy to clog, and it supports higher production.

• Heavy - duty feeding and pressing system:

  • Wide - body hopper and forced feeder:Almost become standard equipment.It uses a hydraulic - driven or heavy - duty mechanical pressing roller/arm to ensure that light and winding materials (such as films and woven bags) are continuously and forcibly fed into the crushing area, completely solving the “feeding bottleneck”.

• High - power power system:

  • Main motor:The power is usually configured at 55kW - 75kW or higherto provide sufficient crushing power.

  • Heavy - duty transmission system:It may use multi - V - belt or gearbox transmission, with higher transmission efficiency and stronger carrying capacity.

• Intelligent control system:

  • Standard frequency conversion speed regulation:It can flexibly adjust the rotor speed to adapt to the characteristics of different materials (e.g., high - speed impact is required for hard materials, and the speed can be appropriately reduced to prevent entanglement for film materials).

  • Integrated intelligent monitoring:Current monitoring, temperature and vibration sensors, etc. can be optionally configured to monitor the equipment's load and health status in real - time and achieve preventive maintenance.

III. Core Features and Advantages of the Product

• Ultra - high processing capacity:It is an ideal choice for medium - sized production lines. Under standard working conditions, the processing capacity can reach 1500 - 3000 kg/h or more, with obvious production capacity advantages.

• Excellent anti - entanglement and forced feeding performance: For the most challenging film and fiber materials in the recycling industry, its enhanced pressing system and high-torque rotor design ensure continuous and stable crushing, significantly reducing the downtime for manual cleaning.

• Extraordinary durability and reliability: All core components are designed and selected for heavy-duty working conditions. Bearings, transmission parts, etc., use international first-tier brands to ensure the reliability of the equipment for 7x24 hours of continuous operation in harsh industrial environments.

• Smoother operation and better noise and vibration control: A larger body mass and a more precise dynamic balance level make the equipment still run smoothly at full load, and it has relatively friendly requirements for the foundation.

• Design for easy maintenance:

  • Hydraulic cover opening device (optional): It can easily open the upper casing, facilitating the inspection of the rotor and the replacement of hammers and screens.

  • Centralized lubrication system (optional): It realizes the automatic lubrication of main bearings at regular intervals and in fixed quantities, extending the service life of bearings and reducing manual maintenance.

• Better safety protection: Multiple mechanical and electrical safety interlocks ensure the safety of operators and maintenance personnel.

IV. Key application scenarios and technical parameters (example)

• Typical applicable materials:

  • Large-scale film processing: Large-scale agricultural film recycling projects and centralized processing of ton bags.

  • Whole-pack bottle brick crushing: Pre-crushing in large-scale PET and HDPE bottle chip recycling lines.

  • Bulk mixed hard plastics: Crushed materials from waste household appliances, plastics from automobile disassembly, and large-scale industrial waste plastics.

  • Others: Waste fishing nets, large woven bags, plastic furniture, etc.

• Technical parameters (example):

  • Model: PC-1000 / QS-1000

  • Rotor working width: 1000 mm

  • Feeding port size: ≥ 1000×600 mm

  • Main motor power: 75 kW (standard with frequency conversion)

  • Rotor speed: 450 - 600 rpm (adjustable)

  • Number of hammers: 36 - 48 pieces (depending on the design)

  • Screen aperture: Φ12 - Φ30mm (customizable as required)

  • Processing capacity: 1500 - 3000 kg/h (depending on the material and screen holes)

  • Equipment weight: About 4.5 - 6 tons