Broken dust removal storage bucket
—A "tranquil harbor" for crushed materials, integrating temporary storage, purification, and conveying.
Core positioning:This product connects the plastic crusher to subsequent cleaning/sorting equipment (such as friction washers, flotation tanks).Intelligent buffer storage and preprocessing unitIt not only provides for intermittent crushing operations and continuous washing operationsCapacity matching bufferFurthermore, through an integrated, high-efficiency dust removal system, during the material conveying process...Remove most dust and light impurities at the sourceThis significantly improves the workshop environment and reduces the sludge load on the subsequent washing system.
I. The Core Role of Dust Collector Storage Tanks in Crushing and Washing Lines
Sending crushed plastic sheets directly to the next process will cause a series of problems:
Capacity mismatch and impact:The crusher discharges material intermittently. Pulse feeding will impact the subsequent continuously operating equipment, affecting its stability and lifespan.
Severe dust pollution:The moment of shatteringLarge amounts of dust and fine fragmentsIt permeates the workshop, harms health, contaminates equipment, and some light impurities (such as label fragments) may be mixed in with the material.
Material bridging and uneven discharge:Crushed material is prone to forming "bridges" or "rat holes" in the hopper, resulting in intermittent and uneven discharge, which affects the stability of subsequent processes.
The core value of dust removal storage hoppers lies in:As aA smart hub that connects the past and the futureIt solves three major pain points: buffering, dust removal, and uniform feeding, transforming the production line from "rough connection" to "flexible collaboration".
II. Core Product Design and Technological Advantages
We adopt"Sealed storage + efficient dust removal + stable unloading"The integrated design concept.
1. Large-capacity buffer compartment:
Scientific capacity design:The optimal volume is calculated and determined based on the single-batch output of the crusher and the processing capacity of subsequent equipment; it can typically store [data/materials].Crushing volume in 1-2 hoursThis ensures continuous and uninterrupted production.
Anti-bridging design:
Vertebral structure optimization:useLarge-angle cones (typically ≥60°)Alternatively, a double-cone or eccentric cone design can be used to facilitate the natural and smooth downward flow of materials.
Arch-breaking device (optional):ConfigurablePneumatic arch breaker (air cannon) or vibratory motorThis effectively breaks up the arch bridges formed by material accumulation, ensuring continuous material discharge.
2. Integrated and efficient dust removal system (core advantage):
Dust collection point optimization:existTop feed inletandDischarge disturbance point inside the barrelDust-collecting hoods are installed at key dust-generating locations to capture dust at its source.
Core dust removal unit:Typically integratedCyclone separator + pulse bag filterTwo-stage filtration.
