Horizontal mixing machine

—The "homogenization engine" of recycled materials, laying the foundation for quality through precise mixing.

Core positioning:This product is specifically designed for plastic recycling granulation lines.High-efficiency batch mixing equipmentMainly used forCrushed and washed recycled plastic fragments (such as PET bottle flakes, PE/PP film flakes) along with masterbatches, functional additives (toughening agents, flame retardants), and virgin material fragments.Wait for...High uniformity and low loss physical mixingTo ensure that the components are highly uniformly distributed in each batch of material before melt extrusion, thus guaranteeing the final recycled pellets...Color, mechanical properties and batch stability。

I. The Core Role of Horizontal Mixing Machines in Recycling Granulation Lines

In the production of high-end, functional recycled plastics, the simple "crushing-washing-granulation" process can no longer meet the market's quality requirements; the mixing process is crucial.

1. Addressing the inherent defects of recycled materials:Recycled materials existInconsistent color and fluctuating performanceThe problem needs to be addressed by adding color masterbatch and functional masterbatch for homogenization and modification.

2. Achieving precise formula production:It can meet customers' customized needs for specific colors, conductivity, UV protection and other functions.

3. Improve product consistency:Stability within and between batches is a guarantee of brand reputation, and uniform mixing is the primary prerequisite.

4. Optimize production processes:Premixing allows additives to disperse better during the melting stage, reducing extruder screw wear and energy consumption.

The lack of efficient mixing will lead to:

• Final productColor variation, stripes, uneven performance。

• Additives are wasted, and costs increase.

• Downstream customer complaints are increasing, leading to the downgrading of product usage.

II. Core Product Design and Technological Advantages

We adopt"Powerful mixing mechanism + low-residue structure + intelligent control"The design philosophy enables superior hybrid performance.

1. High-efficiency hybrid structure and drive:

• Double helix with stirring structure (core advantage):

  • useInward and outward reverse double helixdesign.outer spiral bandPush the material from both ends toward the center.Inner spiral bandThe material is pushed from the center to both ends, forming a highly efficient complex motion of convection, shearing, and diffusion.

  • It exhibits extremely high mixing uniformity and is well-suited for materials with significant differences in specific gravity and particle size (such as fragments and powdered masterbatches).No blind spots。

• Heavy-duty drive system:useCycloidal pinwheel reducer or gear reducer + motorDirect drive, high torque, smooth and reliable operation, and can start under full load.